Call us on: 01246 856396

Heat Exchanger Integrity Testing

Quick & clean integrity testing of heat exchangers

Precision Helium Integrity Tests for Pasteurisers and Heat Exchangers

We offer a helium based integrity test for all hygienic heat exchangers and pasteurisers in the the Food, Dairy, Brewing and Pharmaceutical industries. 

Quick Testing Process

Experience minimal downtime with our fast and efficient helium-based testing, keeping your operations running smoothly.

Non-Destructive Testing

Safeguard the integrity of your equipment with our non-invasive helium test, ensuring thorough examination without damage.

Cost-Effective Solution

Reduce maintenance costs with our helium integrity test, offering an affordable way to meet your routine examination needs.

Product Safe Testing Process

Maintain product safety and quality with our helium testing method, designed specifically for hygienic heat exchangers and pasteurisers.

Meet Audit Standards with Our Helium Gas Testing Service

Our testing service is the perfect solution for routine examination and crack testing of plate heat exchangers. Our method and specialist use of Helium gas ensures that production downtime is minimal, whilst ensuring your audit requirements are met.

Our Helium gas method ensures…

  • Quick testing process
  • Non destructive
  • Cost effective
  • Product safe testing process

Heat Exchanger Integrity Testing: Ensuring Efficiency and Safety

Plate heat exchangers play a vital role in numerous industries, including Dairy, Beverage, and Liquid Food. These innovative devices facilitate the transfer of heat between two or more fluids, maximising efficiency and promoting cost-effectiveness. With their intricate design and crucial functions, it is crucial to prioritise the regular integrity testing of heat exchangers in these industries.

The Dairy, Beverage, and Liquid Food Industries rely heavily on the flawless performance of plate heat exchangers for a variety of processes. From pasteurisation to sterilisation, heat exchangers maintain product quality and safety by regulating temperature precisely. However, over time, these exchangers can suffer from various issues, such as fouling, corrosion, and leakage, which can compromise their efficiency and pose potential risks.

This is where integrity testing becomes essential. By conducting regular tests, industries can identify any weaknesses or damages in heat exchangers promptly. This proactive approach enables necessary repairs or replacements, ensuring optimal performance, minimising downtime, and preventing costly production disruptions.

Integrating integrity testing into the maintenance routine of the Dairy, Beverage, and Liquid Food Industries is paramount for ensuring product quality, safety, and compliance with regulatory standards. It not only safeguards operations but also enhances operational efficiency, prolongs the lifespan of heat exchangers, and ultimately saves time and resources in the long run.

Understanding Heat Exchanger Integrity

Definition of integrity in the context of heat exchangers

In the context of heat exchangers, integrity refers to the overall condition and functionality of the equipment. It includes the ability of the heat exchanger to effectively transfer heat between two fluids without any leakage or loss in efficiency. Heat exchanger integrity also encompasses its structural stability and resistance to common issues that can arise over time.

Discussion on the potential issues that can compromise heat exchanger integrity

  1. Leakages: The presence of leaks in a heat exchanger can significantly impact its performance. Leaks can occur due to worn-out gaskets, damaged tubes, or faulty seals.
  2. Tubular issues: Tubular issues, such as blockages or scaling, can obstruct the flow of fluids within the heat exchanger. This can lead to reduced heat transfer efficiency and potentially cause damage to the equipment.
  3. Cracks: Cracks in the heat exchanger can develop due to various reasons, including thermal stress, exceeding design limits, or corrosion. These cracks not only compromise the integrity of the equipment but also increase the risk of leakage or complete failure.
  4. Heat exchanger fouling: Fouling refers to the accumulation of deposits on the heat exchange surfaces, which hinders the transfer of heat. It can be caused by scaling, sedimentation, or biological growth, and can severely impact the efficiency and integrity of the heat exchanger.
  5. Corrosion: Corrosion is a common challenge faced by heat exchangers, especially in environments with high temperatures or corrosive fluids. It can weaken the materials, cause pitting or erosion, and ultimately lead to structural damage and integrity issues.

Understanding these potential issues that can compromise heat exchanger integrity is crucial for effective maintenance and testing strategies.

Get in Touch

Call now on 01246 856396 or use the form below to learn more about our plate heat exchanger repalcement gaskets, plates, maintenance and repair services.