Helium Heat Exchanger Integrity Testing
Introducing the next generation of inspection and detection that surpasses current heat exchanger inspection methods in the dairy, beverage and liquid food industries.
WCR's patented testing system utilises an innovative helium/nitrogen gas mix plus dynamic flow in both the detection and contamination circuits and a vacuum to improve results.
Book Your Helium Test
Schedule your helium integrity test today.
Rigorous
Reduced false positives. Detects leaks as small as 10^-12 cc/sec, far more sensitive and reliable than other methods.
Fast Results
Provides quick, accurate leak detection for minimal downtime.
Reliable
Retained water in the Heat Exchanger is not an issue. Can be used on Plate, Tubular & Scraped Surface Heat Exchangers.
Environmentally Friendly
Helium is inert, non-toxic, and environmentally friendly. No physical contaminants are used.
What is Helium Integrity Testing?
Helium integrity testing is an advanced leak detection method that uses helium as a tracer gas. Helium is ideal for this purpose because its atoms are extremely small, allowing it to pass through microscopic leaks that would be undetectable with other methods.
The integrity test involves circulating helium through a plate heat exchanger system. A highly sensitive mass spectrometer then detects any helium that passes through leaks, pinpointing their exact location and severity.
This method offers unparalleled accuracy and sensitivity, detecting leaks as small as 10-12 cc/sec, which is thousands of times more sensitive than traditional methods like pressure testing or bubble testing.
Our Helium Testing Process
Our comprehensive testing process ensures thorough detection of even the smallest leaks
Preparation
The heat exchanger is isolated and prepared for testing, ensuring all connections are secure.
Helium Introduction
Our patented helium/nitrogen gas mix is introduced on the opposite side using dynamic flow.
Detection
A highly sensitive mass spectrometer detects any helium passing through leaks.
Analysis
Results are analyzed to pinpoint exact leak locations and severity.
Reporting
Comprehensive documentation is provided with all findings and recommendations.
Helium Testing vs Salt Testing
| Feature | Helium Testing | Salt Testing |
|---|---|---|
| Sensitivity | Detects leaks as small as 10^-12 cc/sec | Limited to larger leaks only |
| False Positives | Minimal false positives | Higher rate of false positives |
| Environmental Impact | Environmentally friendly, no contaminants | Requires disposal of salt solution |
| Equipment Compatibility | Works on all heat exchanger types | Limited to certain configurations |
| Testing Frequency | Recommended every 12 months | May require more frequent testing |
| Downtime | Minimal - quick results | Extended downtime required |
Download Our Helium Testing Guide
Get detailed information about our helium integrity testing services, including technical specifications, process details, and compliance information.
Download PDF GuideReady to Schedule Your Helium Test?
Protect your equipment and ensure compliance with our advanced helium integrity testing service.